Automated Brake Disc Inspection System.

Brake disc
  • Fully automated disk inspection and sorting.
  • Defect detection on 100% of the disc's surface.
  • Highly accurate dimensional assessment.
  • Multi-reference system that is valid for several disc models.
  • System integrated into the production line.
  • Traceability reporting. Connection to the customer's ERP.
Inspection results

Surface defect monitoring and dimensional surveys

  • Retempering, rust, missing paint and overspray.
  • Presence and dimensional control of specifications (bores, threads, countersinks, chamfers, etc.).
  • Cracks, pores and burrs on the brake rotor surface and hub seat face.
  • Cracks and pores in chamfers, radii and corners.
  • Irregularities in the batch number marking area.
  • Continuous tool marks in a circular direction on the braking surfaces.
  • Lack of phosphate coating on the brake rotor surface.
  • Dings or marks after applying a phosphate coating.

System benefits

  • Medal
    Detection of 99.99% of defects.
  • Map
    Traceability of 100% of defective parts.
  • Analyse
    Ability to analyse the defects found:
    • Photographic documentation of defects.
    • Visualization of defects for online decision making.
    • Ability to export the results obtained.
  • Check mark
    Significant reduction of losses associated with product non-quality:
    • Returns of non-conforming products.
    • Customer penalties.
    • Brand image cost.
  • Coins
    Reduction of annual losses due to the production of defective discs.
  • Band-aid
    Thanks to the use of the data produced by the system, we can study the defects and take corrective measures in the production phase.
  • Gears
    System automation.
  • Ascending chart
    Plant appreciation.
  • Medical kit
    Reduction of costs and work-related accidents.
  • Location
    Relocation of inspecting operators to higher value-added positions.