SIAIN is the answer to the need to introduce an automatic system in brake disc production lines that allows 100% of the discs produced to be inspected and classified in cycle time.
- Fully automated disk inspection and sorting.
- Defect detection on 100% of the disc's surface.
- Highly accurate dimensional assessment.
- Multi-reference system that is valid for several disc models.
- System integrated into the production line.
- Traceability reporting. Connection to the customer's ERP.
Surface defect monitoring and dimensional surveys
- Retempering, rust, missing paint and overspray.
- Presence and dimensional control of specifications (bores, threads, countersinks, chamfers, etc.).
- Cracks, pores and burrs on the brake rotor surface and hub seat face.
- Cracks and pores in chamfers, radii and corners.
- Irregularities in the batch number marking area.
- Continuous tool marks in a circular direction on the braking surfaces.
- Lack of phosphate coating on the brake rotor surface.
- Dings or marks after applying a phosphate coating.
System benefits
-
MedalDetection of 99.99% of defects.
-
MapTraceability of 100% of defective parts.
-
AnalyseAbility to analyse the defects found:
- Photographic documentation of defects.
- Visualization of defects for online decision making.
- Ability to export the results obtained.
-
Check markSignificant reduction of losses associated with product non-quality:
- Returns of non-conforming products.
- Customer penalties.
- Brand image cost.
-
CoinsReduction of annual losses due to the production of defective discs.
-
Band-aidThanks to the use of the data produced by the system, we can study the defects and take corrective measures in the production phase.
-
GearsSystem automation.
-
Ascending chartPlant appreciation.
-
Medical kitReduction of costs and work-related accidents.
-
LocationRelocation of inspecting operators to higher value-added positions.